Rod attachment for head to head cross connector

ABSTRACT

Exemplary spinal fixation devices, systems, and method are provided for stabilizing vertebrae in a patient&#39;s spine. In one exemplary embodiment, methods and devices are provided for coupling one or more bone anchors, such as hooks, screws, etc., and/or one or more spinal fixation elements, such as spinal rods, cables, plates, etc. In certain exemplary embodiments, a cross connector is provided for connecting and stabilizing two bone anchors, a bone anchor and a spinal fixation element, or a bone anchor and bone.

CROSS REFERENCE TO RELATED APPLICATIONS

This application is a continuation-in-part of U.S. patent applicationSer. No. 10/813,904 filed on Mar. 31, 2004 and entitled “Head-To-HeadConnector Spinal Fixation System,” which is hereby incorporated byreference in its entirety.

BACKGROUND

Spinal fixation devices are used in orthopedic surgery to align and/orfix a desired relationship between adjacent vertebral bodies. Suchdevices typically include a spinal fixation element, such as arelatively rigid fixation rod, that is coupled to adjacent vertebrae byattaching the element to various anchoring devices, such as hooks,bolts, wires, or screws. Alternatively, two rods can be disposed on thelateral or anterior surface of the vertebral body in a substantiallyparallel relationship. The fixation rods can have a predeterminedcontour that has been designed according to the properties of the targetimplantation site, and once installed, the rods hold the vertebrae in adesired spatial relationship, either until desired healing or spinalfusion has taken place, or for some longer period of time.

Spinal cross connectors are often used in conjunction with spinalfixation devices to provide additional stability to the devices. Forexample, it has been found that when a pair of spinal rods are fastenedin parallel on either side of the spinous process, the assembly can besignificantly strengthened by using a cross connector to bridge the pairof spinal rods. The connectors are typically in the form of a rod havinga clamp formed on each end thereof for mating with a spinal rod.

While current spinal cross connectors have proven effective,difficulties have been encountered in mounting the cross connectors, andmaintaining them in a desired position and orientation with respect tothe spinal rod, or other spinal fixation device to which they areattached. In particular, the clamp assemblies often consist of severalparts which make surgical application tedious, and which can alsoincrease the manufacturing costs. Since the cross connector is oftenapplied as the last step in a lengthy surgical procedure, ease ofapplication is paramount. Fixation of the cross connector to spinal rodscan also be difficult where the rods are not parallel to one another, orthey are diverging/converging with respect to one another, or whereother spinal fixation devices interfere with proper placement.

Accordingly, there exists a need for an improved spinal cross connectorthat can be easily installed and that securely mates to and connectsspinal fixation devices.

BRIEF SUMMARY

The present invention relates to spinal fixation systems and method forstabilizing vertebrae in a patient's spine. In an exemplary embodiment,methods and device are provided for coupling one or more bone anchors,such as hooks, screws, etc., and/or one or more spinal fixationelements, such as spinal rods, cables, plates, etc. In certain exemplaryembodiments, a cross connector is provided for connecting andstabilizing two bone anchors, a bone anchor and a spinal fixationelement, or a bone anchor and bone.

In one exemplary embodiment, a spinal fixation system is provided havinga cross connector that is configured to span between opposed lateralsides of a vertebra and having first and second ends. A coupling memberis configured to mate to the first end of the cross connector and it caninclude a rod-receiving recess formed therein for coupling to a spinalrod. The coupling member is preferably configured to couple to a spinalrod without anchoring to bone. The system can also include a bone anchorhaving a shaft for engaging bone and a head configured to mate to thesecond end of the connector and having a rod-receiving recess formedtherein for coupling to a spinal rod.

The coupling member can have a variety of configurations, and in oneembodiment it can have a side-loading rod-receiving recess, i.e., thecoupling member is loaded onto a spinal rod from the side. For example,the rod-receiving recess formed in the coupling member can be defined bya top wall, a bottom wall, and a side wall connecting the top and bottomwalls. In an exemplary embodiment, the top wall includes a thru-boreformed therein for receiving a fastening element adapted to mate thecoupling member to the cross connector. The system can also include afastening element that is adapted to extend through an opening formed inthe first end of the cross connector and to extend into the thru-boreformed in the top wall of the coupling member for mating the couplingmember to the cross connector. The fastening element can also extendinto the rod-receiving recess to lock a spinal rod disposed therein tothe coupling member.

In another embodiment, the coupling member can have a top-loadingrod-receiving recess, i.e., the coupling member is loaded onto a spinalrod from the top. For example, the rod-receiving recess formed in thecoupling member can be defined by a top wall and first and second sidewalls extending from opposed sides of the top wall. In an exemplaryembodiment, the top wall includes a thru-bore formed therein forreceiving a fastening element adapted to mate the coupling member to thecross connector.

In other embodiments, the coupling member can include features tofacilitate locking of a spinal rod therein. For example, the couplingmember can include a locking arm extending into the rod-receiving recessand adapted to extend around at least a portion of a rod disposed withinthe rod-receiving recess. In an exemplary embodiment, the locking armextends through one of the first and second side walls of the couplingmember. A fastening element can extend through an opening formed in thefirst end of the cross connector and into the thru-bore formed in thetop wall of the coupling member to abut against the locking arm andthereby lock a rod within the rod-receiving recess of the crossconnector.

In other embodiments, the coupling member can include at least onemovable member adapted to move in response to a force applied thereto bythe fastening element to engage a rod disposed within the rod-receivingrecess. The movable member can be one or more pivoting or slidingwedges. For example, the coupling member can include a wedge disposedtherein and adapted to be engaged by the fastening element such that thewedge moves to engage a rod disposed within the rod receiving recess ofthe coupling member.

Exemplary methods for spinal stabilization are also provided. In oneembodiment, the method can include coupling a first end of a crossconnector to a head of a bone anchor to anchor the first end of thecross connector to a first vertebra, the bone anchor having a firstspinal rod extending therethrough, and coupling a second end of thecross connector to a second spinal rod without anchoring the second endof the cross connector to the first vertebra. In an exemplaryembodiment, the second spinal rod is positioned within a rod receivingrecess of a coupling member, and a fastening element is inserted throughthe second end of the cross connector and into an opening formed in thecoupling member to lock the spinal rod, coupling member, and crossconnector to one another. Depending on the configuration of the couplingmember, the spinal rod can be side-loaded into a rod-receiving recessformed in a sidewall of the coupling member, or it can be bottom-loadedinto a rod-receiving recess formed in a bottom wall of the couplingmember. The fastening element can then be inserted into an openingformed in a top wall of the coupling member to lock the rod therein andto mate the coupling member to the cross connector.

BRIEF DESCRIPTION OF THE DRAWINGS

The invention will be more fully understood from the following detaileddescription taken in conjunction with the accompanying drawings, inwhich:

FIG. 1A is an exploded perspective view of one embodiment of a spinalfixation system;

FIG. 1B is a cross-sectional view of the spinal fixation system shown inFIG. 1A in an assembled configuration;

FIG. 2A is a perspective view of the connecting plate of the spinalfixation system shown in FIGS. 1A and 1B;

FIG. 2B is a top view of the connecting plate shown in FIG. 2A;

FIG. 2C is a side view of the connecting plate shown in FIG. 2A;

FIG. 3A is a perspective view of a set screw of the spinal fixationsystem shown in FIGS. 1A and 1B;

FIG. 3B is a side view of the set screw shown in FIG. 3A;

FIG. 3C is a top view of the set screw shown in FIG. 3A;

FIG. 4A is a perspective view of the cap of the spinal fixation systemshown in FIGS. 1A and 1B;

FIG. 4B is a top view of the cap shown in FIG. 4A;

FIG. 4C is a side view of the cap shown in FIG. 4A;

FIG. 5A is a cross-sectional, partially assembled view of the first endof the spinal fixation system shown in FIGS. 1A and 1B, showing domedbearing surfaces;

FIG. 5B is a cross-sectional view of another embodiment of a partiallyassembled end portion of a spinal fixation system having bearingsurfaces;

FIG. 6A is a cross-sectional view of an end portion of anotherembodiment of a spinal stabilization system;

FIG. 6B is a cross-sectional view of an end portion of yet anotherembodiment of a spinal stabilization system;

FIG. 7A is a perspective view of the set screw of the spinalstabilization system shown in FIG. 6B;

FIG. 7B is a side view of the set screw shown in FIG. 7A;

FIG. 7C is a top view of the set screw shown in FIG. 7A;

FIG. 7D is a cross-section view of the set screw shown in FIG. 7A;

FIG. 8A is a perspective view of yet another embodiment of a set screw;

FIG. 8B is a side view of the set screw shown in FIG. 8A;

FIG. 8C is a top view of the set screw shown in FIG. 8A;

FIG. 8D is a cross-section view of the set screw shown in FIG. 8A;

FIG. 9 is a cross-sectional view of another embodiment of a cap having athreaded post extending therefrom;

FIG. 10 is an exploded perspective view of another embodiment of aspinal fixation system that includes a floating washer;

FIG. 11A is a perspective view of the floating washer of the spinalfixation system shown in FIG. 10;

FIG. 11B is a side view of the floating washer shown in FIG. 11A;

FIG. 11C is a top view of the floating washer shown in FIG. 11A;

FIG. 12A is a perspective view of one embodiment of a connecting plate;

FIG. 12B is a top view of the connecting plate shown in FIG. 12A;

FIG. 12C is a side view of the connecting plate shown in FIG. 12A;

FIG. 13A is a perspective view of another embodiment of a connectingplate;

FIG. 13B is a top view of the connecting plate shown in FIG. 13A;

FIG. 13C is a side view of the connecting plate shown in FIG. 13A;

FIG. 14A is a perspective view of yet another embodiment of a connectingplate;

FIG. 14B is a top view of the connecting plate shown in FIG. 14A;

FIG. 14C is a side view of the connecting plate shown in FIG. 14A;

FIG. 15A is a perspective view of yet another embodiment of a spinalfixation system;

FIG. 15B is an exploded view of the spinal fixation system shown in FIG.15A;

FIG. 16A is a perspective view of another embodiment of a connectingplate;

FIG. 16B is a top view of the connecting plate shown in FIG. 16A;

FIG. 16C is a side view of the connecting plate shown in FIG. 16A;

FIG. 17A is an illustration of the connecting plate shown in FIG. 16Amated to a vertebra in a patient's spine for supporting the spinousprocess in the rotated position during a partial laminoplasty;

FIG. 17B is an illustration of the connecting plate shown in FIG. 16 anda second connecting plate mated to opposed lateral sides of a vertebrain a patient's spine for supporting the spinous process during a totallaminoplasty;

FIG. 18A is a cross-sectional view of another embodiment of a spinalstabilization system having a connecting plate with a first end mated toa bone anchor and a second end with a side-loading coupling member mateddirectly to a spinal fixation element;

FIG. 18B is an exploded view of the spinal stabilization system shown inFIG. 18A;

FIG. 18C is a side view of the side-loading coupling member of thespinal stabilization system shown in FIG. 18A;

FIG. 19A is a cross-sectional view of another embodiment of a spinalstabilization system having a connecting plate with a first end mated toa bone anchor and a second end with a top-loading coupling member mateddirectly to a spinal fixation element;

FIG. 19B is an exploded view of the spinal stabilization system shown inFIG. 19A;

FIG. 19C is a side view of the top-loading coupling member of the spinalstabilization system shown in FIG. 19A;

FIG. 20 is a side view of another embodiment of a top-loading couplingmember having wedges disposed therein and adapted to engage a spinalfixation element;

FIG. 21A is an exploded view of another embodiment of a top-loadingcoupling member having an offset wedge that is adapted to engage aspinal fixation element; and

FIG. 21B is a cross-sectional, assembled view of the top-loadingcoupling member shown in FIG. 21A.

DETAILED DESCRIPTION

Certain exemplary embodiments will now be described to provide anoverall understanding of the principles of the structure, function,manufacture, and use of the devices and methods disclosed herein. One ormore examples of these embodiments are illustrated in the accompanyingdrawings. Those skilled in the art will understand that the devices andmethods specifically described herein and illustrated in theaccompanying drawings are non-limiting exemplary embodiments and thatthe scope of the present invention is defined solely by the claims. Thefeatures illustrated or described in connection with one exemplaryembodiment may be combined with the features of other embodiments. Suchmodifications and variations are intended to be included within thescope of the present invention.

In general, various spinal fixation systems are provided for aligningand/or fixing a desired relationship between adjacent vertebral bodies.In one exemplary embodiment, the spinal fixation system includes one ormore bone anchors, such as bone screws, one or more spinal fixationelements, such as spinal rods, plate, or cables, and one or moreconnecting plates. In use, one or more bone anchors can be implanted inone or more adjacent vertebrae, for example in the pedicle, lamina, orlateral mass of a vertebra, and the spinal fixation element(s) canextend generally along the axis of the spine between one or more boneanchors. The connecting plate(s) can couple to and extend between twobone anchors, or a bone anchor and a spinal fixation element, positionedon opposed sides of the spine, thus providing additional stability tothe assembly. In one embodiment, the connecting plate can protect thespinal cord after a full or partial laminectomy.

FIGS. 1A and 1B illustrate one exemplary embodiment of a spinal fixationsystem 100 having a connecting plate that is adapted to extend betweentwo bone anchors. As shown, the system 100 generally includes first andsecond bone anchors in the form of bone screws 102 a, 102 b, first andsecond spinal fixation elements in the form of spinal rods 104 a, 104 bthat are connected to the first and second bone anchors 102 a, 102 b,respectively, and a connecting plate 106 extending between the first andsecond bone anchors 102 a, 102 b. While the rods 104 a, 104 b and theconnecting plate 106 can be mated to the bone anchors 102 a, 102 b usinga variety of techniques, in the illustrated embodiment the spinalfixation system 100 includes first and second set screws 116 a, 116 bthat threadably engage a rod receiving portion 114 a, 114 b of each boneanchor 102 a, 102 b to mate the spinal fixation rods 104 a, 104 b to thebone anchors 102 a, 102 b, and first and second caps 118 a, 118 b thatthreadably engage the set screws 116 a, 116 b to fix the connectingplate 106 to the rod-receiving portion 114 a, 114 b of each bone anchor102 a, 102 b. In use, the bone anchors 102 a, 102 b can be implanted inopposed lateral sides of a vertebra, and the spinal rods 104 a, 104 bcan extend through the bone anchors 102 a, 102 b to couple the boneanchors 102 a, 102 b to one or more spinal anchors implanted in adjacentvertebrae. The connecting plate 106 can be mated to the first and secondbone anchors 102 a, 102 b using the set screws 116 a, 116 b and the caps118 a, 118 b, thereby providing additional stability to the spinalstabilization system 100.

Each bone anchor 102 a, 102 b can have a variety of configurations, andvarious bone anchors known in the art may be used with the spinalstabilization system 100, including, for example, monoaxial bone screws,polyaxial bone screws, bolts, hooks, or any other implant or combinationof implants designed to engage bone and connect to a spinal fixationelement, such as a spinal rod 104 a, 104 b. In the illustratedembodiment, the bone anchors 102 a, 102 b are polyaxial bone screws,each having a distal portion 110 a, 110 b that is adapted to be disposedwithin bone, and rod receiving portion 114 a, 114 b that is adapted toseat a spinal rod 104 a, 104 b, or other spinal fixation elementtherein. The rod receiving portion 114 a, 114 b of each bone anchor 102a, 102 b can include a proximal bearing surface 108 a, 108 b that has ashape or configuration that is adapted to match the shape orconfiguration of the connecting plate 106, as will be described in moredetail below. The distal portion 110 a, 110 b of each bone anchor 102 a,102 b can include a threaded shaft 192 a, 192 b and head 190 a, 190 bformed thereon and adapted to sit within and pivot related to the rodreceiving portion 114 a, 114 b. As previously indicated, a personskilled in the art will appreciate that a variety of bone anchors knownin the art can be used with the spinal fixation system 100.

The connecting plate 106 of the system 100 can also have a variety ofconfigurations, but it is preferably adapted to span laterally across avertebra such that the connecting plate 106 can extend between andcouple to the bone anchors 102 a, 102 b implanted in opposed lateralsides of a vertebra. The connecting plate 106 is shown in more detail inFIGS. 2A-2C, and as shown the connecting plate 106 has a generallyelongate shape with a spanning portion 124 having opposed ends 122 a,112 b.

The spanning portion 124 can have a variety of configurations, includinga planar configuration, or an arcuate shape as shown. In one exemplaryembodiment, the spanning portion 124 can have a radius of curvature in arange of between about 5 mm and 15 mm, and more preferably about 8 mmand 12 mm. The spanning portion 124 of the connecting plate 106 can alsovary with respect to thickness a, as indicated in FIG. 2C. In anexemplary embodiment, the thickness a is less that a width b of theplate, as indicated in FIG. 2B. Such a configuration allows forintraoperative contouring of the plate to accommodate patient anatomyyet also provides geometric stiffness to impart torsional rigidity tothe plate and spinal construct. As is further shown in FIGS. 2A-2C, thespanning portion 124 can also be offset from a plane defined by the ends122 a, 122 b of the connecting plate 106. For example, in one exemplaryembodiment the spanning portion 124 can be offset by at least about 3 mmfrom a plane defined by the end 122 a, 112 b of the connecting plate106, and more preferably the spanning portion 124 can be offset bybetween about 5 mm to 10 mm from a plane defined by the ends 122 a, 122b of the connecting plate 106.

As is further shown, the connecting plate 106 can also include anopening 120 a, 120 b formed in each end 122 a, 122 b thereof forreceiving a set screw 116 a, 116 b that mates to the rod-receivingportion 114 a, 114 b of each bone screw 102 a, 102 b. The openings 120a, 120 b defined by the connecting plate 106 may circular, elliptical,polygonal, or have any other shape, as will be discussed in more detailbelow with respect to FIGS. 12A-14C. In operation, each end 122 a, 122 bis adapted to be positioned on top of the rod-receiving portion 114 a,114 b of each bone screw 102 a, 102 b, as shown in FIG. 1B. The ends 122a, 122 b and the rod-receiving portion 114 a, 114 b of each bone screw102 a, 102 b can thus include bearing surfaces that are shaped tofacilitate mating of the components, as will be discussed in more detailbelow.

As previously explained, the device 100 can also include a closuremechanism, such as a set screw 116 a, 116 b for mating the rods 104 a,104 b to the bone anchors 102 a, 102 b. One of the sets screws, e.g.,set screw 116 a, is shown in more detail in FIGS. 3A-3B. As shown, theset screw 116 a has a generally cylindrical shape with threads formedtherearound for mating with corresponding threads formed within therod-receiving portion 114 a of the bone anchor 102 a. In use, the setscrew 116 a can be threaded into the bone anchor 102 a to lock the rod104 a within the rod receiving portion 114 a of the anchor 102 a, asshown in FIG. 1B. A person skilled in the art will appreciate that avariety of techniques can be used to mate the set screw 116 a to thebone anchor 102 a including, for example, a twist-lock mechanism orother non-threaded closure mechanism.

The device 100 can also include one or more fastening elements formating the connecting plate 106 to one or more bone anchors 102 a, 102b. In an exemplary embodiment, the spinal fixation system 100 includes alocking nut or cap 118 a, 118 b that mates to each set screw 116 a, 116b, which in turn are mated to the bone anchors 102 a, 102 b. Each cap118 a, 118 b can have a variety of configurations. FIGS. 4A-4Cillustrate cap 118 a in more detail. As shown, the cap 118 a has agenerally circular shape with an opening formed therethrough and adaptedto receive the set screw 116 a. The opening can include threads 152 a,or other mating features, formed therein and adapted to mate withcorresponding threads, or other mating features, formed on the set screw116 a. In use, as previously shown in FIG. 1B, the caps 118 a, 118 b aremated to the set screw 116 a after the opening 120 a, 120 b in the endsof the connecting plate 106 are positioned over the set screws 116 a,116 b. An inferior bearing surface 140 a, 140 b of each cap 118 a, 118 bwill thus engage the ends 122 a, 112 b of the connecting plate 106,locking the connecting plate 106 to the bone anchors 102 a, 102 b.

As previously indicated, the rod-receiving portion 114 a, 114 b of eachbone screw 102 a, 102 b and the ends 122 a, 112 b of the connectingplate 106, as well as the caps 118 a, 118 b, can each have bearingsurfaces that are shaped to facilitate mating of the components, and inparticular to facilitate locking of the components in a fixed positionrelative to one another. For example, as shown in FIG. 2C, theconnecting plate 106 can have an inferior bearing surface 138 b that isconical or spherical. A proximal surface 108 b of the bone anchor 102 bthat mates with the connecting plate 106 can have a correspondingspherical or conical shape that bears against the inferior bearingsurface 138 b on the connecting plate 106. In other embodiments, thebearing surface can have different shapes. For example, FIG. 5Billustrates a connecting plate 106′ having an inferior bearing surface138 b′ that is conical while the bearing surface 108 b′ on therod-receiving portion 114 b′ of the bone anchor is spherical.

Each cap 118 a, 118 b can also have a bearing surface that is shaped tomatch a corresponding bearing surface formed on a superior bearingsurface 142 a, 142 b of the connecting plate 106. For example, FIGS. 4Aand 4C illustrate cap 118 a having a distal bearing surface 140 that isconcave to mate with a corresponding convex bearing surface formed onthe superior bearing surface 142 a, 142 b of the connecting plate 106.

In other embodiments, the bearing surfaces may be spherical, convex,concave, flat, variations or combinations thereof, or they may have anyother shape sufficient to facilitate coupling of the plate to the boneanchor.

The radius of curvature of the bearing surfaces can also vary. As shownin FIG. 5A, the spherical superior surface 108 b of the rod receivingportion 114 b can have a radius of curvature R1 that extends from thepoint about which the bone screw portion pivots. The bearing surface 140b of cap 118 b can have a radius of curvature R4 that extends from thepoint about which the bone screw portion pivots. The inferior andsuperior bearing surfaces 138 b, 142 b of the connecting plate 106 canalso have radii of curvature R2 and R3 that extends from the point aboutwhich the bone screw portion pivots. In other embodiments, the radii mayextend from a point distinct from the pivot point of the bone screw. Incertain exemplary embodiments, each of the radii R1, R2, R3 and R4 canbe in a range between about 5 mm and 15 mm.

FIGS. 6A and 6B illustrate another embodiment of a spinal fixationsystem. In this embodiment, each bone anchor 102 a, 102 b includes acompression member 196 a, 196 b disposed within the rod-receivingportion 114 a, 114 b and that defines a rod seat 198 a, 198 b adjacentto the head 190 a, 190 b of the bone screw portion 110 a, 110 b. Duringoperation of the spinal fixation system 100, the compression member 196a, 196 b is disposed between the rod 104 a, 104 b and the head 190 a,190 b of each bone anchor portion 110 a, 110 b.

As is further shown in FIGS. 6A and 6B, the cap 119 a, 119 b used tolock the connecting plate 106″ has a threaded post that extends into andmates with corresponding threads formed in the set screw 154 a, 154 bmated to each bone anchor 102 a, 102 b. Set screw 154 a is shown in moredetail in FIGS. 7A-7D, and as shown the set screw 154 a has a threadedbore 156 a for mating with cap 119 b. The set screw 154 a also has alength that is less than a length of the set screws 116 a, 116 billustrated in FIGS. 1A and 1B. An alternative embodiment of a set screw154′ having a threaded bore 156′ for mating with cap 119 a, 119 b isshown in FIGS. 8A-8D.

FIGS. 6A and 6B also illustrate various embodiments of bearing surfaceson the various components. For example, in FIG. 6A the inferior bearingsurface 139 b on the cap 119 b is flat and it is received with a conicalor concave bearing surface 142 b″ formed in the connecting plate 106″.FIG. 6B also illustrates a cap 119 a having a flat bearing surface 139a, however the cap 119 a rests against the superior surface of theconnecting plate 106″. Another embodiment of a cap 119′ with a threadedshaft is shown in FIG. 9, and in this embodiment the bearing surface139′ is concave.

FIG. 10 illustrates another embodiment of a spinal fixation system 100′.In this embodiment, spinal fixation 100′ includes a floating washer 144to allow the connecting plate 150 to be used with bone anchors 110 a,110 b positioned at various distances from one another. As shown in moredetail in FIGS. 11A-11C, the floating washer 144 includes a bearingsurface 146 that mates with a distal bearing surface 140 of cap 118, andrails 148 that slidably engage the connecting plate 150. In use, thefloating washer 144 can be slide onto the connecting plate 150, which asshown in FIG. 10 has an elongate slot formed thereon. The floatingwasher 144 can be positioned as desired relative to the elongated slot,and then mated to the bone anchor 102 b using cap 118 b and set screw116 b. The connecting plate 150 is thereby fixed to the bone anchor 102b by compression between the floating washer 144 and the bone anchor 102b.

As previously indicated, the connecting plate can have a variety ofother configurations. For example, as indicated above, the connectingplate 150 shown in FIG. 10 has one end with an elongate slot formedtherein for allowing the bone anchor 102 b to be mated to the connectingplate 150 at a selected position. FIGS. 12A-14C illustrate various otherexemplary embodiments of a connecting plate. In the embodiment shown inFIGS. 12A-12C, the connecting plate 160 includes a spanning portion 164extending between opposed ends, each end having an elongated opening166, 166′ formed therein. The ends can also includes rails 162configured to mate with a washer 144. FIGS. 13A-13C illustrate anotherembodiment of a connecting plate 170. In this embodiment, the spanningportion 174 extends between a first end 172 having an elongate slot 176formed therein and having side rails configured to mate with a washer144, and a second end 172′ having a circular opening 176′ formedtherein. In yet another embodiment, as shown in FIGS. 14A-14C, theconnecting plate 180 can include a spanning portion 184 extendingbetween a first end 182 with a circular opening 186, and a second end182′ with an open-ended opening 186′.

In other embodiments, the connecting member can be in the form of a rodrather than a plate. A band clamp or other fastening element can be usedto mate the rod to the bone anchors. FIGS. 15A-B illustrate a spinalfixation system 500 having first and second bone anchors 502 a, 502 b,first and second band clamps 504 a, 504 b, a connecting rod 506, andfirst and second dovetail threaded post subassemblies 508 a, 508 b. Thethreaded post subassemblies 508 a, 508 b mate to the bone anchors 502 a,502 b, respectively, and the band clamps 504 a, 504 b mate theconnecting rod 506 to the subassemblies 508 a, 508 b, respectively.Other features and methods of operation of system 500 are substantiallysimilar to those disclosed herein for system 100.

During operation, referring back to the embodiment shown in FIGS. 1A and1B, for example, the first and second bone anchors 102 a, 102 b can beimplanted in opposed lateral sides of a vertebra. One or more additionalbone anchors can be implanted in one or more adjacent vertebra. A spinalfixation element, such as spinal rods 104 a, 104 b can be positionedwithin the rod-receiving portion 114 a, 114 b of each bone anchor 102 a,102 b, and optionally within the rod-receiving portion of one or morebone anchors implanted in one or more adjacent vertebrae. The setsscrews 116 a, 116 b are then mated to the bone anchors 102 a, 102 b tolock the rod therein. The connecting plate 106 can then be positioned tospan between the bone anchors 102 a, 102 b. In particular, the first end122 a of the connecting plate 106 can be positioned over the first setscrew 116 a, and the second end 122 b of the connecting plate 106 can bepositioned over the second set screw 116 b. Caps 118 a, 118 b can thenbe threaded onto the set screws 116 a, 116 b to lock the connectingplate 106 to the bone anchors 102 a, 102 b, thereby stabilizing the boneanchors 102 a, 102 b.

In another embodiment the connecting plate can be adapted to spanbetween a bone anchor and a posterior element of a vertebra. Forexample, FIGS. 16A-16C illustrate a connecting plate 130 having aspanning portion 136 with a buttress 132 formed on an inferior surface134. In use, as shown in FIG. 17A, the connecting plate 160 can be usedto decompress the spinal canal. As shown, a first dissection 204 is madein a posterior element 200 of a vertebra, and the posterior element 200is then moved to expand the spinal canal 202. The connecting plate 130is then coupled to a bone anchor 102 b implanted in the vertebra and tothe posterior element 200 to maintain the posterior element 200 in afixed position. In one embodiment, the posterior element 200 can be aportion of the lamina of the vertebra. In another embodiment, theposterior element 200 can be the spinous process of the vertebra.

The method can also include making a second dissection 206 on thecontralateral side of the posterior element 200 opposite to the firstcut 204, as shown in FIG. 17B. The posterior element 200 is then movedto expand the second cut 206, and a second connecting plate 130′ is thencoupled to a second bone anchor 102′ and the posterior element 200′ tomaintain the second cut 206 in the expanded position. As a result, thespinal canal is enlarged. In an exemplary embodiment, the bone anchors102 a, 102 b are implanted in the lateral mass 208 of the vertebra, forexample in the pedicles.

While the previous embodiments relate to cross connectors for mating twobone anchors, or for mating a bone anchor to a posterior element, inanother embodiment a cross-connector is provided for mating a boneanchor to a spinal fixation element, such as a rod, cable, tether, etc.Some injuries allow only a single bone anchor to be implanted on alateral side of a vertebra, preventing a second bone anchoring frombeing implanted on an opposed lateral side of the vertebra. However, itmay be desirable to provide additional support to the bone anchor thatis implanted in the vertebra. Accordingly, a head-to-rod cross connectoris provided for coupling a bone anchor implanted on a first lateral sideof a vertebra to a spinal fixation element, such as a spinal rod,spanning across an opposed lateral side of the vertebra.

FIGS. 18A-18C illustrate one exemplary embodiment of a spinalstabilization system 10 having a head-to-rod cross connector 12. Thespinal stabilization system 10 is similar to the previously describedsystems, except that one end of the cross connector can mate directly toa spinal fixation element, such as a spinal rod, without anchoring tobone. In particular, the second end 12 b of the cross connector 12includes a coupling member 20 for mating the second end 12 b of thecross connector 12 directly to a spinal fixation element, such as spinalrod 40 b as shown. The first end 12 a of the cross connector 12, as wellas the bone screw 30, spinal rod 40 a, and fastening element, whichincludes set screw 14 a and locking cap 16 a, are similar to previouslydescribed embodiments, and thus they will not be discussed in detailwith respect to FIGS. 18A-18B. The cross connector 12 can also includefloating washers 18 a, 18 b, as shown, to facilitate mating of the crossconnector 12 to the first and second spinal rods 40 a, 40 b at aparticular location. Exemplary floating washers were previouslydescribed with respect to FIGS. 10-11C.

The coupling member 20 can have a variety of configurations, and it canbe adapted to mate to a spinal rod 40 a and to the second end 12 b ofthe cross connector 12 using a variety of techniques. In the illustratedembodiment, as shown in FIG. 18A-18C, the coupling member 20 is in theform of a housing having a rod-receiving recess 20 a formed therein forseating a spinal fixation element, such as spinal rod 40 b. Theillustrated rod-receiving recess 20 a has a substantially concave shapeto seat a cylindrical rod 40 b extending therethrough, and it is definedby a top wall 20 t, a bottom wall 20 b, and a sidewall 20 s connectingthe top and bottom walls 20 t, 20 b. As a result, the coupling member 20is a side-loading coupling member 20, i.e., it loads onto a spinal rod40 b from the side.

The coupling member 20 can mate to the second end 12 of the crossconnector 12 using a variety of mating techniques. In the illustratedexemplary embodiment, the coupling member 20 includes an opening 20 cformed in the top wall 20 t thereof for receiving a fastening element,such as set screw 12 b. The opening 20 c can extend into therod-receiving recess 20 a to allow the set screw 12 b to abut against aspinal rod 40 b disposed therein, thereby locking the rod 40 b to thecoupling member 20, and thus to the cross connector 12. The fasteningelement can also including a locking cap 16 b, similar to thosepreviously described, that mates to the set screw 14 b and that bearsagainst the cross connector 12 to lock the cross connector 12 to thecoupling member 20. A person skilled in the art will appreciate that thefastening element can have a variety of other configurations, includingthose described herein as well as those known in the art. The crossconnector 12 can also have a variety of other configurations, and it caninclude other features to facilitate mating to the coupling member 20.

In use, as shown in FIG. 18A, the first end 12 a of the coupling member20 can be mated to a bone anchor 30 that is implanted in a lateral sideof a first vertebra. In particular, a set screw 14 a can be insertedthrough a thru-bore or opening 13 a formed in the first end 12 a of thecross connector 12, and it can be threaded into the rod-receivingportion 32 of the bone screw 30 to lock a spinal rod 40 a in therod-receiving recess 32 a. A locking cap 16 a can be threaded onto anopposed end of the set screw 14 a to lock the cross connector 12 to thebone anchor 30. The second end 12 b of the cross connector 12 can bemated to a spinal rod 40 b that extends substantially parallel to spinalrod 40 a on an opposed lateral side of the first vertebra, and that isnot anchored to the first vertebra. In particular, the coupling member20 can be side loaded onto the spinal rod 40 b, and a set screw 14 b canbe inserted through an opening or thru-bore 13 b formed in the first endof the cross connector 12 and into the opening 20 c formed in thecoupling member 20 to lock the rod 40 b within the rod receiving recess20 a of the coupling member 20. The cross connector 12 can alternativelybe placed over the set screw 14 b after the set screw 14 b is mated tothe coupling member 20. The locking cap 16 b can be threaded onto anopposed end of the set screw 14 b to lock the cross connector 12 to thecoupling member 20. The coupling member thus provides additional supportto a spinal stabilization system implanted in a patient's spine withoutrequiring both ends of the cross connector to anchor to bone. A personskilled in the art will appreciate that both end of the cross connectorcan mate to first and second spinal fixation elements, such as spinalrods, without anchoring to bone. For example, first and second couplingmember can be used to mate a cross connector to first and second spinalrods extending along opposed lateral sides of a vertebra.

As indicated above, the coupling member can have a variety of otherconfigurations, and various techniques can be used to mate the couplingmember to a spinal fixation element, such as a spinal rod, and to thecross connector. FIGS. 19A-19C illustrate another embodiment of couplingmember 320. The coupling member 320 is illustrated as part of a spinalstabilization system 300 which, like previous embodiments, generallyincludes a cross connector 312 having a first end 312 a that is adaptedto mate to a bone anchor 330, and a second end 312 b that is adapted tomate to a coupling member 320. A first fastening element, which includesa set screw 314 a and a locking cap 316 a, is provided for locking thefirst end 312 a of the cross connector 312 to the bone screw 330, andfor locking a spinal rod 140 a in the rod-receiving portion of the bonescrew 330, and a second fastening element, which includes a set screw314 b and a locking cap 316 b, is provided for locking the second end312 b of the cross connector 312 to the coupling member 320. In theembodiment shown in FIGS. 18 a-18C, the set screw 14 a was effective todirectly contact the spinal rod 40 a to lock the spinal rod 40 a in therod-receiving recess 20 a of the coupling member 20. In this embodiment,the set screw 314 a does not directly engage the spinal rod 340 a, butrather the coupling member 320 includes a locking arm 322 disposedtherein for engaging the spinal rod 340 a. The coupling member 320 isalso top loading, rather than side loading.

The locking arm 322, which is best shown in FIG. 19A, can have a varietyof shapes and sizes, but in an exemplary embodiment it is adapted toextend around at least a portion of a spinal rod 340 a disposed withinthe rod-receiving recess 320 a, and it is adapted to engage the rod 340a when the set screw 314 b is mated to the coupling member 320 a. Inparticular, the locking arm 322 can have an elongate configuration witha first end 322 a that is adapted to be pivotally disposed within anelongate opening 321 formed in a sidewall 320 s of the coupling member320, and a second or terminal end 322 b that is curved and that extendsinto the rod-receiving recess 320 a of the coupling member 320 a. Thelocking arm 322 can also extend across the path of the opening formed inthe top wall 320 t of the coupling member 320 that receives the setscrew 314 b. As a result, when the set screw 314 b is inserted throughthe opening in the top wall 320 t of the coupling member 320 it willbear down on the locking arm 322, thereby causing the curved terminalend of the locking arm 322 to pivot downward and engage the spinal rod340 b.

In use, the coupling member 320 a is inserted over the spinal rod 340 b,i.e., the spinal rod 340 b is bottom loaded into the rod-receivingrecess 320 a of the coupling member 320. The set screw 314 b is theninserted through the opening formed in the second end 312 b of the crossconnector 312 and into the opening formed in the coupling member 320 ato bear against the locking arm 322, thereby causing the locking arm 322to engage and lock the spinal rod 340 a within the rod-receiving recess320 a of the coupling member 320. The cross connector 312 canalternatively be placed over the set screw 314 b after the set screw 314b is mated to the coupling member 320. The locking cap 316 b can then bethreaded onto the set screw 314 b to lock the cross connector 312 to thecoupling member 320.

FIG. 20 illustrates yet another embodiment of a coupling member 420. Inthis embodiment, the coupling member 420 includes two rod-engagingmembers or wedges 422 a, 422 b slidably disposed within the couplingmember 420. The wedges 422 a, 422 b can have a variety of configurationsand they can be mated to or disposed within the coupling member 420using a variety of techniques, but they are preferably effective to movelinearly in response to a force applied thereto by a set screw 414 tolock a spinal fixation rod 420 within the rod-receiving recess 420 a ofthe coupling member 420. In an exemplary embodiment, the coupling member42 includes first and second receiving cavities (not shown) formedtherein for slidably seating the wedges 422 a, 422 b. The first andsecond cavities preferably extend between the opening 420 o formed inthe top wall 420 s of the coupling member 420 that receives the setscrew 414, and the rod-receiving recess 420 a. The cavities are alsopreferably spaced a distance apart from a bottom surface 420 b of thecoupling member 420 to allow the wedges 422 a, 422 b to be retainedwithin the coupling member 420.

In use, the coupling member 420 can be top loaded onto a spinal rod 420a, and the set screw 414 can be inserted, e.g., threaded, into theopening 420 o in the coupling member 420. The set screw 414 will thusbear against the opposed wedges 422 a, 422 b, thereby driving the wedges422 a, 422 b linearly such that the extend into the rod-receiving recess420 a. As a result, the wedges 422 a, 422 b will engage the spinal rod440, thereby locking the rod 420 a to the coupling member 420. Aspreviously described, a cross connector can be mated to the couplingmember 420 using a locking cap of other locking mechanism.

FIGS. 21A-21B illustrate yet another embodiment of a coupling member 520that can be used to couple a cross connector to a spinal rod withoutanchoring the cross connector to bone. In this embodiment, the couplingmember 520 includes a single wedge or shoe 522 disposed therein. Theshoe 522 is disposed within a cavity 521 that is laterally offset fromthe rod receiving recess 520 a formed in the coupling member 520. Inparticular, the cavity 512 extends from a top wall 520 t toward a bottomwall 520 b. The cavity 512 can terminate prior to the bottom wall 520 bsuch that the bottom wall 520 is effective to retain the shoe 522therein. The shoe 522 is adapted to sit within the cavity 521 and ismovable from a distal position to a proximal position, i.e., the shoe522 moves from a resting position adjacent to the bottom wall 520 btoward the top wall 520 a. Movement of the shoe 522 can be achievedusing a set screw 514 that is inserted through an opening 520 o formedin the top surface 520 t of the coupling member 520, and through anopening 522 a formed in the shoe 522. As the set screw 514 is threadedor otherwise mated to the shoe 522, the set screw 514 can pull the shoe522 toward the top wall 520 t. In an exemplary embodiment, the set screw514 can include a proximal portion 514 a that is adapted to mate withand engage the coupling member 520, and a distal portion 514 b that isadapted to mate with and engage the shoe 522. The proximal and distalportions 514 a, 514 b can have a different size, e.g., diameter, threadpitch, etc. Such a configuration allows the set screw 514 to move theshoe 522 proximally while maintaining the coupling member 520 in asubstantially fixed position. As a result of the movement of the shoe522, a wedge-shaped protrusion 522 b extending into the rod-receivingrecess 502 a of the coupling member 520 will move toward the top wall520 t, thereby engaging a spinal rod 540 disposed within therod-receiving recess 520 a, as shown in FIG. 21B. A locking cap 516 canthen be applied to the proximal portion 514 a of the set screw 514 tomate a cross connector to the coupling member 520.

One of ordinary skill in the art will appreciate further features andadvantages of the invention based on the above-described embodiments.Accordingly, the invention is not to be limited by what has beenparticularly shown and described, except as indicated by the appendedclaims. All publications and references cited herein are expresslyincorporated herein by reference in their entirety.

1. A spinal fixation system, comprising: a cross connector configured tospan between opposed lateral sides of a vertebra and having first andsecond ends; a coupling member mated to the first end of the crossconnector and having a rod-receiving recess formed therein for couplingto a spinal rod without anchoring to bone; and a bone anchor having: ashaft for engaging bone; and a head having opposed arms with arod-receiving recess formed therebetween for receiving a spinal rod;wherein the second end of the cross connector has a distal surface thatbears against a proximal terminal end surface of each of the opposedarms of the head of the bone anchor.
 2. The system of claim 1, whereinrod-receiving recess formed in the coupling member is defined by a topwall, a bottom wall, and a side wall connecting the top and bottomwalls.
 3. The system of claim 2, wherein the top wall includes athru-bore formed therein for receiving a fastening element adapted tomate the coupling member to the cross connector.
 4. The system of claim3, further comprising a fastening element adapted to extend through anopening formed in the first end of the cross connector and to extendinto the thru-bore formed in the top wall of the coupling member formating the coupling member to the cross connector.
 5. The system ofclaim 4, wherein the fastening element extends into the rod-receivingrecess to lock a spinal rod disposed therein to the coupling member. 6.The system of claim 1, wherein rod-receiving recess formed in thecoupling member is defined by a top wall and first and second side wallsextending from opposed sides of the top wall.
 7. The system of claim 6,wherein the top wall includes a thru-bore formed therein for receiving afastening element adapted to mate the coupling member to the crossconnector.
 8. The system of claim 7, further comprising a locking armextending into the rod-receiving recess and adapted to extend around atleast a portion of a rod disposed within the rod-receiving recess. 9.The system of claim 8, wherein the locking arm extends through one ofthe first and second side walls of the coupling member.
 10. The systemof claim 8, further comprising a fastening element adapted to extendthrough an opening formed in the first end of the cross connector and toextend into the thru-bore formed in the top wall of the coupling memberto abut against the locking arm and thereby lock a rod within therod-receiving recess of the cross connector.
 11. The system of claim 1,further comprising a fastening element adapted to extend through anopening formed in the first end of the cross connector and into anopening formed in the coupling member to mate the coupling member to thecross connector.
 12. The system of claim 11, wherein the fasteningelement comprises a set screw and a cap that mates to the set screw. 13.The system of claim 11, wherein the fastening element is furtherconfigured to lock a rod within the rod-receiving recess of the couplingmember.
 14. The system of claim 13, wherein the coupling member includesat least one movable member adapted to move in response to a forceapplied thereto by the fastening element to engage a rod disposed withinthe rod-receiving recess.
 15. The system of claim 13, wherein theopening formed in the coupling member for receiving the fasteningelement is offset from a central axis of the coupling member.
 16. Thesystem of claim 13, wherein the coupling member includes a wedgedisposed therein and adapted to be engaged by the fastening element suchthat the wedge moves to engage a rod disposed within the rod receivingrecess of the coupling member.
 17. A spinal fixation system, comprising:a cross connector configured to span between opposed lateral sides of avertebra and having first and second ends; a substantially C-shapedcoupling member having opposed top and bottom walls and a side wallconnecting the top and bottom walls, the top, bottom, and side wallsdefining a rod-receiving recess, and the top wall including a thru-boreformed therein; a fastening element adapted to mate the first end of thecross connector to the coupling member, and adapted to extend throughthe thru-bore formed in the top wall and into the rod-receiving recessof the coupling member to lock a spinal rod therein; and a bone anchorhaving a shaft for engaging bone and a head with opposed arms, thesecond end of the cross connector having a distal surface that bearsagainst a proximal terminal end surface on each of the opposed arms ofthe head of the bone anchor.
 18. A method for spinal stabilization,comprising: coupling a first end of a cross connector to a head of abone anchor to anchor the first end of the cross connector to a firstvertebra, the bone anchor having a first spinal rod extendingtherethrough and the cross connector having a distal surface that bearsagainst a proximal terminal end surface on each of first and secondopposed arms on a head of the bone anchor; and coupling a second end ofthe cross connector to a second spinal rod without anchoring the secondend of the cross connector to the first vertebra.
 19. The method ofclaim 18, wherein coupling a second end of the cross connector to asecond spinal rod comprises positioning the second spinal rod within arod receiving recess of a coupling member, and inserting a fasteningelement through the second end of the cross connector and into anopening formed in the coupling member to lock the spinal rod, couplingmember, and cross connector to one another.
 20. The method of claim 19,wherein the spinal rod is side-loaded into a rod-receiving recess formedin a sidewall of the coupling member, and wherein the fastening elementis inserted into an opening formed in a top wall of the coupling member.21. The method of claim 19, wherein the spinal rod is bottom-loaded intoa rod-receiving recess formed in a bottom wall of the coupling member,and wherein the fastening element is inserted into an opening formed ina top wall of the coupling member.